HYflex™ Power Distribution Cables for Diesel Hybrid Vehicle Applications

  • HYflexExtra flexible, high strand count, tinned copper conductors
  • Meets SAE J 1654 & 1127 for 600 Volt and 125° C diesel applications
  • Improved flexibility over XLPO insulations
  • Improved chemical resistance, temperature rating and cold weather performance vs. PVC
  • Available in shielded and multiconductor configurations
  • Passed - 40° C J1127 Cold Bend Test
  • RoHS Compliant
  • Available in 10 standard colors

HYflex™ power distribution cables are specifically engineered to handle the high voltage and temperatures inherent with today’s diesel hybrid vehicles. Independently tested to meet the requirements of SAE J 1654 and 1127, the HYflex™ line of cables is rated for use at 125°C and up to 600 volts.

HYflex™ incorporates a uniquely designed, high performance compound specifically formulated for use in heavy duty diesel hybrid vehicles and extra flexible conductors to produce cables ideally suited for applications where flexibility, long life and performance is critical. Its extreme flexibility facilitates easy installation in tight engine compartments and other confined areas.

Available in standard conductor sizes from 8 AWG through 250 kCMA, HYflex™ Power Distribution Cables can be configured to meet your specific requirements.

Conductor Information Insulation Information Weight
Part Number* Equivalent Size Number of Strands AWG of Strand Nominal Outside Diameter** Wall Thickness Nominal Outside Diameter Tolerance LBS per 1000 FT
N48-30T-802 250 kCMA 2499 30 0.635" 0.088" 0.811" +/-0.020" 880.1
N48-30T-801 4/0 AWG 2121 30 0.585" 0.088" 0.761" +/-0.020" 754.0
N48-30T-752 3/0 AWG 1680 30 0.521" 0.088" 0.697" +/-0.020" 606.2
N48-30T-751 2/0 AWG 1344 30 0.466" 0.088" 0.642" +/-0.020" 492.9
N48-30T-753 1/0 AWG 1071 30 0.416" 0.088" 0.592" +/-0.020" 400.2
N48-30T-700 1 AWG 833 30 0.367" 0.066" 0.499" +/-0.16" 300.8
N48-30T-701 2 AWG 665 30 0.319" 0.066" 0.451" +/-0.16" 245.6
N48-30T-650 3 AWG 525 30 0.283" 0.066" 0.415" +/-0.16" 196.4
N48-30T-651 4 AWG 413 30 0.251" 0.066" 0.383" +/-0.16" 158.2
N48-30T-600 5 AWG 329 30 0.224" 0.066" 0.356" +/-0.16" 129.4
N48-30T-601 6 AWG 259 30 0.199" 0.066" 0.331" +/-0.16" 105.1
N48-30T-550 7 AWG ^ 210 30 0.179" 0.066" 0.311" +/-0.16" 98.9
N48-30T-551 8 AWG ^ 168 30 0.160" 0.066" 0.292" +/-0.16" 73.0

*Multiconductor, shielded and unshielded cables also available. Please contact our design team for your specific application.
**Conductor O.D. is determined when the cable is under tension during the extrusion process. Please request a sample of cable for evaluation prior to making decisions regarding connectors to be used with these cables.
^Manufactured and tested in accordance with SAE J 1127, however these sizes are not included in the specification.

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