HYflex™ Power Distribution Cables

For diesel hybrid vehicle applications
red flexible HYflex cable in a coil

HYflex™ power distribution cables are specifically engineered to handle the high voltage and temperatures inherent with today’s diesel hybrid vehicles. Independently tested to meet the requirements of SAE J 1654 and 1127, the HYflex™ line of cables is rated for use at 125°C and up to 600 volts.

HYflex™ incorporates a uniquely designed, high performance compound specifically formulated for use in heavy duty diesel hybrid vehicles and extra flexible conductors to produce cables ideally suited for applications where flexibility, long life and performance is critical. Its extreme flexibility facilitates easy installation in tight engine compartments and other confined areas.

Available in standard conductor sizes from 8 AWG through 250 kCMA, HYflex™ Power Distribution Cables can be configured to meet your specific requirements.

Features

  • Extra flexible, high strand count, tinned copper conductors
  • Meets SAE J 1654 & 1127 for 600 Volt and 125°C diesel applications
  • Improved flexibility over XLPO insulations
  • Improved chemical resistance, temperature rating and cold weather performance vs. PVC
  • Available in shielded and multi-conductor configurations
  • Passed – 40°C J1127 Cold Bend Test
  • RoHS Compliant
  • Available in 10 standard colors

View All Products

Wire & Cable Resources

Signal Integrity in Custom Cable Design Beyond Standard Specifications

Signal Integrity in Custom Cable Design Beyond Standard Specifications

Enhancing system performance in critical applications

The Road to Autonomy: Engineering the Future of Self-Driving Vehicles

The Road to Autonomy: Engineering the Future of Self-Driving Vehicles

Autonomous vehicles integrate advanced sensing, artificial intelligence, electrified drivetrains, and wireless power technologies to enable safer, more efficient transportation systems.

Power Without Plugs: The Engineering Behind Wireless Energy

Power Without Plugs: The Engineering Behind Wireless Energy

Wireless power transfer uses resonant electromagnetic coupling to deliver electrical energy without physical connectors, enabling efficient charging across consumer electronics, medical devices, vehicles, and industrial systems.

Resource Hub

Explore the New England Wire Resource Hub for practical insights, technical guidance, news and events, tradeshow information, downloadable brochures, and real‑world examples covering wire and cable materials, applications, and custom solutions. 

Visit the Resource Hub

Frequently Asked Questions

Find clear answers to common questions about New England Wire products, capabilities, materials, and custom cable solutions to help you move your project forward with confidence.

Visit our FAQ

Looking for a Part Number?

Our wire & cable products are 100% custom, but if you have a part number, we can help!
Please include your company name and location with the part number. Thanks!

This field is for validation purposes and should be left unchanged.
Name

No boundaries, just connections…

New England Wire manufactures custom cable in New Hampshire, USA.
We ship from coast to coast and around the globe.

Contact